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Benching

Hard rock quarries are usually worked from top to bottom in a series of layers, known as benches. This is because the rock deposit is normally thicker than can safely be worked as one quarry face. In general each quarry face is no higher than 15 metres, and special assessments are now required if they exceed this height. The overall slope of the quarry side walls will therefore have a stepped appearance alternating between steeply sloping quarry faces and near horizontal, or gently sloping, benches. The stability of the quarry faces will have an impact on the possible width of the subsequent bench because the bench forms one method of protecting against rockfall down onto lower levels.

Wider benches will result in a shallower slope to the overall quarry side wall, whereas narrower benches will give the impression of steeper walls even though the actual angle of the quarry faces from vertical may be the same. Face angles are generally five to twenty five degrees from vertical, depending in part on the strength of the particular rock type, the presence or absence of any geological structures (which may weaken the rock face) and on the methods of excavation used.
The edge, or 'crest', where a quarry face meets the bench above may become loose (known as 'break-back') as a result of blast damage, or the general ground conditions, and this area is therefore particularly dangerous.

The width of benches is important in the design of the final slope since it controls the use of that bench in respect of: Under the Quarry Regulations of 1999, the removal or narrowing of benches is now strictly controlled and safe access has to be assured. As a consequence, bench widths of eight metres to twelve metres are becoming more common and can provide safe access for restoration purposes.
Quarry benching

Edge protection, in the form of a bank of material or large boulders, is important along the crest because of the risk of 'break-back' and rockfall protection measures from the quarry face above are needed. However there are greater opportunities for planting vegetation on wider benches to soften the appearance of quarry faces once extraction has been completed.



Restoration of quarry benches Restoration on quarry benches.
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